Root-cause analysis in hours instead of weeks.
Joining historised machine and batch context to quality results turns root-cause analysis from a multi-week reconstruction into an hours-long query. Pexon builds the pipeline that links MES events, process parameters and inspection outcomes, so recurring faults become visible instead of being rediscovered each quarter.
The evidence exists. It is just not joined.
Machine parameters sit in the MES, inspection results sit in quality, and nobody has connected them across time. So every recurring fault is investigated from scratch, by the person who happens to remember the last occurrence.
What the pipeline does
Historisation
Machine, batch and process parameters captured over time rather than as a live snapshot, so a fault can be investigated after the fact.
Joining to quality
Production context linked to inspection and complaint records on material and plant, which is where the causal signal actually lives.
Pattern surfacing
Recurring combinations flagged instead of waiting to be noticed, with the underlying records available for engineers to check.
What changes
- Investigations start from joined evidence rather than from memory.
- Recurring faults become visible as patterns rather than as separate incidents.
- Quality and production argue from the same record instead of two exports.
We take a single production line end to end before widening. A pattern proven on one line transfers; a pilot spread thin across four proves nothing.
MES specifics
Which MES systems do you work with?
We are not tied to a vendor. What matters is whether the system exposes historised events and whether the batch and material keys are consistent enough to join to quality data — that is the first thing the blueprint checks.
What if our historian data is incomplete?
That is common and is not automatically a blocker. The blueprint establishes what coverage actually exists before anyone commits to a use case built on it.
Not a sales call. An architecture call.
Thirty minutes with the architect who would actually run the engagement.